液壓系統的形式
液壓元件(jian)逐步(bu)實現了(le)(le)標準化(hua)、系列化(hua)、化(hua),其規格(ge)、品種、質量、性能(neng)都(dou)有(you)了(le)(le)很大(da)提高,尤其是(shi)采用電子技(ji)術、伺(si)服技(ji)術等(deng)新技(ji)術新工藝后,液壓系統(tong)的(de)質量得(de)到了(le)(le)顯(xian)著的(de)提高,其在國民經濟中發揮了(le)(le)重大(da)作用。
從不同的(de)角度出發,可以(yi)把(ba)液壓系統分成不同的(de)形式。
(1)按油(you)液(ye)(ye)(ye)(ye)的(de)循環(huan)(huan)方式(shi)(shi),液(ye)(ye)(ye)(ye)壓系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)可(ke)分為(wei)開式(shi)(shi)系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)和(he)閉式(shi)(shi)系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)。開式(shi)(shi)系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)是(shi)指(zhi)液(ye)(ye)(ye)(ye)壓泵從(cong)油(you)箱(xiang)吸油(you),油(you)經(jing)各種(zhong)(zhong)控制閥(fa)后(hou),驅動液(ye)(ye)(ye)(ye)壓執行元(yuan)件,回油(you)再(zai)經(jing)過(guo)(guo)(guo)換向(xiang)閥(fa)回油(you)箱(xiang)。這種(zhong)(zhong)系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)結構較為(wei)簡(jian)單,可(ke)以發(fa)揮(hui)油(you)箱(xiang)的(de)散(san)(san)熱、沉淀雜質作用,但因油(you)液(ye)(ye)(ye)(ye)常(chang)與空(kong)氣接觸(chu),使空(kong)氣易于滲(shen)(shen)入系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong),導致機(ji)構運動不平(ping)穩(wen)等后(hou)果。開式(shi)(shi)系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)油(you)箱(xiang)大(da),油(you)泵自吸性能(neng)(neng)好。閉式(shi)(shi)系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)中,液(ye)(ye)(ye)(ye)壓泵的(de)進(jin)油(you)管直(zhi)接與執行元(yuan)件的(de)回油(you)管相連,工(gong)作液(ye)(ye)(ye)(ye)體在系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)的(de)管路中進(jin)行封閉循環(huan)(huan)。其(qi)結構緊湊,與空(kong)氣接觸(chu)機(ji)會少,空(kong)氣不易滲(shen)(shen)入系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong),故傳動較平(ping)穩(wen)。工(gong)作機(ji)構的(de)變(bian)速和(he)換向(xiang)靠調(diao)節泵或(huo)馬達的(de)變(bian)量機(ji)構實現(xian),避免了(le)開式(shi)(shi)系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)換向(xiang)過(guo)(guo)(guo)程中所出(chu)現(xian)的(de)液(ye)(ye)(ye)(ye)壓沖擊和(he)能(neng)(neng)量損失。但閉式(shi)(shi)系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)較開式(shi)(shi)系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)復雜,因無(wu)油(you)箱(xiang),油(you)液(ye)(ye)(ye)(ye)的(de)散(san)(san)熱和(he)過(guo)(guo)(guo)濾條件較差。為(wei)補償系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)中的(de)泄(xie)漏,通常(chang)需要一個(ge)小(xiao)(xiao)流量的(de)補油(you)泵和(he)油(you)箱(xiang)。由(you)于單桿(gan)雙作用油(you)缸(gang)大(da)小(xiao)(xiao)腔流量不等,在工(gong)作過(guo)(guo)(guo)程中會使功率利(li)用下(xia)降,所以閉式(shi)(shi)系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)中的(de)執行元(yuan)件一般(ban)為(wei)液(ye)(ye)(ye)(ye)壓馬達。
(2)按(an)系(xi)(xi)統(tong)中液壓泵(beng)的數目,可(ke)分(fen)為單泵(beng)系(xi)(xi)統(tong),雙泵(beng)系(xi)(xi)統(tong)和多泵(beng)系(xi)(xi)統(tong)。
(3)按所用液壓(ya)泵(beng)(beng)(beng)形式(shi)的(de)不同,可(ke)分為定量(liang)(liang)泵(beng)(beng)(beng)系(xi)統(tong)和變(bian)(bian)量(liang)(liang)泵(beng)(beng)(beng)系(xi)統(tong)。變(bian)(bian)量(liang)(liang)泵(beng)(beng)(beng)的(de)優點(dian)是在(zai)調節范圍(wei)之內,可(ke)以充分利用發動(dong)機的(de)功率,但其結(jie)構(gou)和制(zhi)造工藝復雜,成(cheng)本高,可(ke)分為手動(dong)變(bian)(bian)量(liang)(liang)、盡可(ke)能控變(bian)(bian)量(liang)(liang)、伺服變(bian)(bian)量(liang)(liang)、壓(ya)力補償變(bian)(bian)量(liang)(liang)、恒(heng)壓(ya)變(bian)(bian)量(liang)(liang)、液壓(ya)變(bian)(bian)量(liang)(liang)等多種方式(shi)。
(4)按(an)向(xiang)執(zhi)(zhi)行(xing)(xing)元(yuan)件(jian)供油(you)方式的(de)(de)不同(tong),可分為(wei)串聯系(xi)統(tong)(tong)和并聯系(xi)統(tong)(tong)。串聯系(xi)統(tong)(tong)中,上一個(ge)執(zhi)(zhi)行(xing)(xing)元(yuan)件(jian)的(de)(de)回油(you)即為(wei)下一個(ge)執(zhi)(zhi)行(xing)(xing)元(yuan)件(jian)的(de)(de)進油(you),每(mei)通過一個(ge)執(zhi)(zhi)行(xing)(xing)元(yuan)件(jian)壓(ya)力就(jiu)要(yao)降低一次。在(zai)串聯系(xi)統(tong)(tong)中,當主泵向(xiang)多(duo)路閥控(kong)制的(de)(de)各執(zhi)(zhi)行(xing)(xing)元(yuan)件(jian)供油(you)時,只要(yao)液壓(ya)泵的(de)(de)出口壓(ya)力足夠,便可以實(shi)現各執(zhi)(zhi)行(xing)(xing)元(yuan)件(jian)的(de)(de)運動的(de)(de)復合。但由于執(zhi)(zhi)行(xing)(xing)元(yuan)件(jian)的(de)(de)壓(ya)力是疊加的(de)(de),所以克服外載能(neng)力將隨執(zhi)(zhi)行(xing)(xing)元(yuan)件(jian)數量的(de)(de)增加而降低。
并(bing)聯系統中(zhong),當(dang)一(yi)臺液壓泵向一(yi)組執行(xing)元(yuan)件(jian)供油時(shi),進入各執行(xing)元(yuan)件(jian)的(de)流量只是(shi)液壓泵輸出流量的(de)一(yi)部分(fen)。流量的(de)分(fen)配(pei)隨各件(jian)上(shang)外載(zai)(zai)荷的(de)不(bu)同(tong)而(er)變化,首先進入外載(zai)(zai)荷較小(xiao)的(de)執行(xing)元(yuan)件(jian),只有當(dang)各執行(xing)元(yuan)件(jian)上(shang)外載(zai)(zai)荷相(xiang)等時(shi),才能(neng)實現同(tong)時(shi)動作。
全液(ye)壓傳動機械性能的(de)優劣,主要(yao)取決于液(ye)壓系統性能的(de)好壞,包括所用(yong)元件質量優劣,基本(ben)回路(lu)是否恰(qia)當等。系統性能的(de)好壞,除滿(man)足使用(yong)功能要(yao)求(qiu)外,應從液(ye)壓系統的(de)效率(lv)、功率(lv)利用(yong)、調速范圍和(he)(he)微調特性、振動和(he)(he)噪聲以及系統的(de)安(an)裝和(he)(he)調試是否方便可靠等方面進行。
現(xian)代工程機(ji)械(xie)幾(ji)乎(hu)都采(cai)用了(le)液壓系(xi)統,并(bing)且與電子系(xi)統、計算機(ji)控(kong)制技術結(jie)合,成(cheng)為(wei)現(xian)代工程機(ji)械(xie)的重要組成(cheng)部分。